Robotic Material Handling System

• Over 550lb load handling capacity
• Accurately Palletizes parts from machining center to 5 unique bins based on part size.
• Increased efficiency over 35% for the process it replaced
• Intelligent feedback provides 99% uptime, and 95% quality increase
• Runs 3 shifts 22hrs per day 6 days per week
• Includes vision inspection, and laser ablation cleaning system
• Includes RFID labeling technology

Robotic Welding System – Large Vessel Weldments

• Automatic Seam Finding and Tracking
• 50’ pipe sections, 24” to 96” diameters
• All tooling and automation custom engineered for this solution to optimize efficiency
• 44% efficiency improvement
• 35% quality improvement
• Virtually eliminated all rework on code welds
• Greatly increased operator safety risk
• 99% employee injury reduction
• Increased sales volume by 15% in the first month
• 4 month ROI

Smart Tooling – Tack Welding Fixture

• Manual, Semi-Automatic, and Automatic clamping modes
• Clamps with force and positioner sensors to ensure an in tolerance part everytime
• Tool comes with 15” color touch screen display
• Display allows for operator input and shift notes, etc for engineering
• Display allows for Work instructions for every step of the build process
• Each load sequence displays a picture for the operator to reference
• Tool verifies part presence/absence/and correct fit for each process step
• Tool tracks number of welds placed, and number of inches of weld for each step
• 55% efficiency increase
• 95% rework reduction
• 8 month ROI

Complete manufacturing transfer line – ROPS cab manufacturing

• Manufacturing of all sub components
• Sub Component Tack fixtures auto loaded into sub welding robots
• Sub Component Welding robots auto unloaded into final welding robots
• Final welding robots auto unloaded into paint line
• 9 month ROI
• Complete cab weldment every 24-30 minutes depending on options
• 6 of these lines installed in North America in the last 4 years

Material Handling Robot with Plasma Arc Welding

• Produces 1 part every 12 seconds
• Intuitive Recipe based programming capabilities
• 12" full color HMI touch screen
• Automated infeed and outfeed with vision sensing
• RIA Compliant

Robotic Material Handling Bushing Press

• Press forces up to 50,000 lbs
• Automatically presses 14 bushings per cycle
• Automatic magazine bushing feeder
• Automatic bushing arbor tool change
• Servo controlled bushing press (no hydraulics)
• Full color HMI w/intuitive recipe based programming

Automated Pull Tester

• Provides up to 144,000lbs of pull force
• Accurately measures stress/strain within +/-.001"
• Automatic part reject capabilities
• Automatic data reporting to plant network

Tack Welding Fixture with Hydraulic Clamping

• Locates 126 individual pieces
• 44 hydraulic cylinders with 12 sequences
• Hawk Technology Ltd Patented tooling ball system

Tack Welding Fixture with Pneumatic Clamping

• Powered trunnions with up to 600 ft/lbs of torque
• Integral backbone to provide outstanding weld access
• Hardened locators with shimmability
• Six degrees of freedom accurately for every detail
• Full 3d parametric concurrent design

Three arm welding system

• 20 axis welding system
• 12,000lb capacity
• 85' of linear track
• Three welding arcs simultaneously

Vision Inspection System

• 8 lane simultaneous inspection
• Speeds up to 300 parts per minute each lane
• Achieved .05% repeatability for inspection
• Food Grade rated
• Over 40 installed systems operating worldwide

Vision Inspection System

• 8 lane simultaneous inspection
• Speeds up to 300 parts per minute each lane
• Achieved .05% repeatability for inspection
• Food Grade rated
• Over 40 installed systems operating worldwide